Problem — Condensation on Steel

How Do I Stop Condensation on Steel?

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Condensation on steel forms because steel has very low thermal mass and conducts heat rapidly. When the air inside a building is warm and moist and the steel surface is cold, moisture condenses onto the steel if its surface temperature has fallen below the dew point.

To stop condensation on steel you need to raise the surface temperature of the steel above the dew point of the surrounding air. This can be done by adding a thermal layer directly to the steel surface — and a spray-applied natural cork thermal coating is one practical way to achieve this on steelwork, cladding and metal roofs where rigid insulation boards are impractical.

By improving the thermal behaviour of the cold steel surface, an appropriate VIPEQ cork-enhanced thermal coating can help raise its internal surface temperature and reduce the conditions that lead to surface condensation — without significant thickness, joints or cavities.

The Principle: Surface Temperature & Dew Point

Condensation forms when warm, moisture-laden air meets a surface whose temperature has fallen below the dew point. By improving the thermal behaviour of a cold surface, an appropriate thermal coating can help raise its internal surface temperature and reduce the conditions that lead to surface condensation.

Humidity

Surface Temp

Dew Point

Key Takeaways

Condensation on steel is a surface-temperature problem — the steel falls below the dew point
Raising the steel surface temperature above the dew point prevents condensation
Spray-applied natural cork thermal coatings conform to steelwork and cladding where boards cannot
Ventilation and moisture-source control should also be considered alongside surface treatment

Related Solutions

Have a Condensation, Cold-Surface or Thermal-Bridging Problem?

Send us photographs, drawings or details of the substrate and application and we can assess whether a VIPEQ system is suitable for your project.

Call 083 0982463